Safety
Safety is a critical aspect of electrical engineering due to the inherent dangers associated with electricity. Here are some key safety basics that every electrical engineer should know:
Helpful Link(s): https://youtu.be/k-HRy3eh36Y?si=gg-MCcV_EVbHguTR
1. Understanding the Hazards:
- Electric Shock: Contact with live electrical components can cause severe injury or death. Even low voltages can be dangerous under certain conditions.
- Arc Flash: A sudden release of electrical energy through the air can cause burns, fire, or explosions.
- Fire: Faulty wiring or overloaded circuits can lead to electrical fires.
- Electromagnetic Interference (EMI): High-frequency signals can interfere with sensitive equipment and cause malfunction or data loss.
2. Personal Protective Equipment (PPE):
- Insulated Gloves: Protect against electric shock when working on live circuits.
- Face Shields and Arc-Rated Clothing: Protect against arc flash hazards.
- Safety Boots: Non-conductive soles prevent current from grounding through the body.
- Hearing Protection: Required in environments with loud electrical machinery or in the event of an arc flash.
Additional Info - Electricity PPE | 11 Different PPE For Electrical Safety (hseblog.com)
3. Lockout/Tagout (LOTOTO):
- Definition: A safety procedure used to ensure that dangerous machines are properly shut off and not able to be started up again before the completion of maintenance or repair work.
- Steps:
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Shut Down Equipment: Turn off the machine or equipment.
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Isolate Energy Sources: Disconnect from the power source.
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Lock and Tag: Attach a lock and a tag to the isolating device to prevent accidental re-energization.
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Test Out: Ensure that the equipment is de-energized by testing the circuit.
Application - https://youtu.be/o5CWnUFsevo?si=1Ni7AUgE4VKAxQg-
4. Circuit Breakers and Fuses:
- Circuit Breakers: Automatically cut off the electrical supply in the event of an overload or short circuit to prevent damage and injury.
- Fuses: Provide overcurrent protection by melting when the current exceeds a certain level, thereby breaking the circuit.
Safety devices are primarily all about disconnecting a supply of electricity as safely and as quickly as possible, below are a couple of links to help explain how they work.
Circuit breakers - https://youtu.be/VGj32euYZ2c?si=0lqFz6gblQ-tVp9m
Fuses - https://youtu.be/W770Z1yvXs8?si=5O88XisM4GsDAc1H
5. Grounding and Bonding:
- Grounding: Connecting the electrical system to the earth to prevent electric shock from live parts that may become energized due to a fault.
- Bonding: Connecting all metallic parts to ensure they are at the same electrical potential, reducing the risk of electric shock.
6. Safe Work Practices:
- Work De-energized When Possible: Always try to work on circuits that have been de-energized and verified to be safe.
- Use Insulated Tools: Tools should be insulated to reduce the risk of shock when working near live parts.
- Maintain Safe Distance: Keep a safe distance from live components and follow approach boundaries based on voltage levels.
- Follow the One-Hand Rule: Use only one hand when working on live circuits to reduce the risk of current passing through your heart.
7. Proper Wiring and Equipment Handling:
- Color Coding: Use proper color coding for wires to identify live, neutral, and ground connections.
- Secure Connections: Ensure all electrical connections are tight and secure to prevent arcing and overheating.
- Cable Management: Avoid tangled or damaged cables, and ensure proper routing to prevent tripping hazards.
8. Emergency Procedures:
- Know Emergency Exits: Be aware of the nearest exits in case of an electrical fire or emergency.
- First Aid Training: Basic knowledge of CPR and how to treat electrical burns can save lives.
- Fire Extinguishers: Use Class C fire extinguishers for electrical fires, as they are designed to handle live electrical equipment.
9. Regulatory Compliance:
- Adhere to Standards: Follow national and international standards like the National Electrical Code (NEC) in the U.S., IEC standards, and OSHA regulations for workplace safety.
- Regular Inspections: Ensure all electrical installations and equipment are regularly inspected and maintained according to regulatory standards.
10. Risk Assessment:
- Identify Potential Hazards: Before starting any project, assess the work environment and equipment to identify any electrical hazards.
- Mitigate Risks: Implement control measures such as using lower voltages, shielding live parts, and using appropriate PPE.
How to Risk Assess - https://youtu.be/b9dtWEN8VTs?si=zuy4TSnRNW_PHQ0H

Testing for dead and proving there is no voltage going to the drive unit